ASA PMMA Coated PVC Colonial Tile Production Line

Model NO.: ACE80/156-ACE92/188
Engagement System: Full Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Cavity: Single Cavity
Extruder Gearbox: High Torque Vertical Type
Gearbox Bearing: NSK,SKF
Motor Brand: Weg,Siemens
Extruder Model: Ace80/156-Ace92/188
Extrusin Speed: 1.0-2.0m/Min
Barrel & Screw: Bimetallic Barrel & Screw
Controller: Siemens PLC
Extrusion Mode: Co-Extrusion
Trademark: ACEEXTECH
Transport Package: Wood Pallet and Film Covered
Specification: 880mm PVC ASA colonial tile extrusion line
Origin: China
HS Code: 8477800000
Model NO.: ACE80/156-ACE92/188
Engagement System: Full Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Cavity: Single Cavity
Extruder Gearbox: High Torque Vertical Type
Gearbox Bearing: NSK,SKF
Motor Brand: Weg,Siemens
Extruder Model: Ace80/156-Ace92/188
Extrusin Speed: 1.0-2.0m/Min
Barrel & Screw: Bimetallic Barrel & Screw
Controller: Siemens PLC
Extrusion Mode: Co-Extrusion
Trademark: ACEEXTECH
Transport Package: Wood Pallet and Film Covered
Specification: 880mm PVC ASA colonial tile extrusion line
Origin: China
HS Code: 8477800000
ASA PMMA coated PVC colonial tile production line
For production of variety of classic shapes, such as colonial style in Brazil, bamboo style in China and European big wave
style which are consistent access to the customers; Bimetallic screw and barrel can meet 60-120phr high fill formula production
requirements.

ASA PMMA Coated PVC Colonial Tile Production Line

Advantages:
♦  Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can 
    guarantee perfect solution;

♦  Co-extruder equipped with dehumidifying and drying system can be applied to produce PMMA/ASA composite material, which
   ensuresthe good performance and high quality of final  product;
♦  T-die adopted hanger style can be applied to produce single PVC melt material or multi-layer compound material, and flow
    surface adopts polish and electroplated treatment;

♦  Calibrator usually adopts 18-22couples cast aluminum module and each one is composed of bush and mandrel, completely   
   occlusion, ensures the shape and size of the product, also cooling method adopts frozen cooling air which greatly improve   
   cooling effect;
♦  Guillotine cutter ensuing flat and chip free cutting, and tracking cutter especially for thick and high filler product.
♦  Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently;
ASA PMMA Coated PVC Colonial Tile Production Line
ASA PMMA Coated PVC Colonial Tile Production Line
ASA PMMA Coated PVC Colonial Tile Production Line
ASA PMMA Coated PVC Colonial Tile Production Line

Work flow and detailed information:
Feeder • To feed material into extruder;
Extruder • World famous brand electrical component such as Siemens,Schneider, ABB etc;
• High torque gearbox with adopts NSK/SKF bearing;
• Siemens/WEG original motor achieved global after service;
• Bimetallic screw and barrel;
• Intelligent PLC controlling system with human-friendly interface. 
Co-extruder • World famous brand electrical component such as Siemens,Schneider, ABB etc;
• High torque gearbox with adopts NSK/SKF bearing;
• Siemens/WEG original motor achieved global after service;
• Intelligent PLC controlling system with human-friendly interface. 
Flat die and feed block • Coat hanger type
• 5CrNiMo steel and P20 material
• Apply to single layer and muti layer with top layer adopts PMMA/ASA co-extrusion
• Support trolley is include
Embossing roller • Speed driving by frequency inverter
• Compacting control by pneumatic
• Offer the pattern on surface of product
Calibration table • Speed driving by frequency inverter
• Calibrator usually adopts 18-22couples cast aluminum module and  each one is composed of bush andmandrel, completely occlusion, ensures the shape and size of the product
• Cooling method adopts both air fan and frozen cooling air which greatly improve cooling effect
• Independent operation panel for convenient operation
Cutting system • Guillotine cutter ensuing flat and chip free cutting
• Tracking cutter especially for thick and high filler product.
• Intelligent PLC controlling system with human-friendly
interface make the operation easily and conveniently
Ridge tile calibrator • Hydraulic driving
• High quality cast aluminum material
• Double station heating oven is include
Stacker • Stainless steel304 as touching material

Main elements brand:
♦ Motor: Siemens, WEG, SEW
♦ Gear reducer: SEW, FALK
♦ Bearing: SKF, FAG, NSK
♦ Air cylinder: Festo, SMC, AirTac
♦ PLC interface and module: Siemens, Schneider, Beckhoff
♦ Frequency inverter: ABB, Schneider, Siemens
♦ Servo motor: Lenze, Delta
♦ Pressure sensor: Dynisco, Gefran
♦ Low voltage component: Siemens, Schneider, Omron, LS
♦ Temperature controller: Omron, RKC
♦ Solid state relay: Crydom, Celduc
ASA PMMA Coated PVC Colonial Tile Production Line

Technical Parameter:
Material Width Thickness Extruder Model Designed Output
ASA/PMMA+PVC 880/1040mm 1.8-3.0mm ASS50/30+ACE80/156 350-400kg/h
ASA/PMMA+PVC 880/1040mm 1.8-3.0mm ASS50/30+ACE92/188 500-550kg/h

Our service:
Ability to provide the customized plastic extrusion solutions;
Turn-key solution is pleased to be provided include plant layout and design, formula, production support etc;
Complete sales system covering the pre-sales, sales and after service jobs;
Professional sales team with local language speaking ability for English, Portuguese, Spanish, Turkish and Russian markets;
Commissioning & installation service in customer plant and free training to client labors.

In order to provide you the specific proposal, please advise:
Basic drawing of final product request to be provided;
Output capacity will be need;

Contact to ACEEXTECH: 
JIANGSU ACEEXTECH MACHINERY CO., LTD
Tel:+86-512 58620105
Fax:+86-512 58620107   
Mobile/hatsApp: +86 13962472339
Website:www.aceextech.com 
Add:No.18 Yuefeng Road, Nanfeng Town, Zhangjiagang City Jiangsu, China, 215600

 
ASA PMMA coated PVC colonial tile production line
For production of variety of classic shapes, such as colonial style in Brazil, bamboo style in China and European big wave
style which are consistent access to the customers; Bimetallic screw and barrel can meet 60-120phr high fill formula production
requirements.

ASA PMMA Coated PVC Colonial Tile Production Line

Advantages:
♦  Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can 
    guarantee perfect solution;

♦  Co-extruder equipped with dehumidifying and drying system can be applied to produce PMMA/ASA composite material, which
   ensuresthe good performance and high quality of final  product;
♦  T-die adopted hanger style can be applied to produce single PVC melt material or multi-layer compound material, and flow
    surface adopts polish and electroplated treatment;

♦  Calibrator usually adopts 18-22couples cast aluminum module and each one is composed of bush and mandrel, completely   
   occlusion, ensures the shape and size of the product, also cooling method adopts frozen cooling air which greatly improve   
   cooling effect;
♦  Guillotine cutter ensuing flat and chip free cutting, and tracking cutter especially for thick and high filler product.
♦  Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently;
ASA PMMA Coated PVC Colonial Tile Production Line
ASA PMMA Coated PVC Colonial Tile Production Line
ASA PMMA Coated PVC Colonial Tile Production Line
ASA PMMA Coated PVC Colonial Tile Production Line

Work flow and detailed information:
Feeder • To feed material into extruder;
Extruder • World famous brand electrical component such as Siemens,Schneider, ABB etc;
• High torque gearbox with adopts NSK/SKF bearing;
• Siemens/WEG original motor achieved global after service;
• Bimetallic screw and barrel;
• Intelligent PLC controlling system with human-friendly interface. 
Co-extruder • World famous brand electrical component such as Siemens,Schneider, ABB etc;
• High torque gearbox with adopts NSK/SKF bearing;
• Siemens/WEG original motor achieved global after service;
• Intelligent PLC controlling system with human-friendly interface. 
Flat die and feed block • Coat hanger type
• 5CrNiMo steel and P20 material
• Apply to single layer and muti layer with top layer adopts PMMA/ASA co-extrusion
• Support trolley is include
Embossing roller • Speed driving by frequency inverter
• Compacting control by pneumatic
• Offer the pattern on surface of product
Calibration table • Speed driving by frequency inverter
• Calibrator usually adopts 18-22couples cast aluminum module and  each one is composed of bush andmandrel, completely occlusion, ensures the shape and size of the product
• Cooling method adopts both air fan and frozen cooling air which greatly improve cooling effect
• Independent operation panel for convenient operation
Cutting system • Guillotine cutter ensuing flat and chip free cutting
• Tracking cutter especially for thick and high filler product.
• Intelligent PLC controlling system with human-friendly
interface make the operation easily and conveniently
Ridge tile calibrator • Hydraulic driving
• High quality cast aluminum material
• Double station heating oven is include
Stacker • Stainless steel304 as touching material

Main elements brand:
♦ Motor: Siemens, WEG, SEW
♦ Gear reducer: SEW, FALK
♦ Bearing: SKF, FAG, NSK
♦ Air cylinder: Festo, SMC, AirTac
♦ PLC interface and module: Siemens, Schneider, Beckhoff
♦ Frequency inverter: ABB, Schneider, Siemens
♦ Servo motor: Lenze, Delta
♦ Pressure sensor: Dynisco, Gefran
♦ Low voltage component: Siemens, Schneider, Omron, LS
♦ Temperature controller: Omron, RKC
♦ Solid state relay: Crydom, Celduc
ASA PMMA Coated PVC Colonial Tile Production Line

Technical Parameter:
Material Width Thickness Extruder Model Designed Output
ASA/PMMA+PVC 880/1040mm 1.8-3.0mm ASS50/30+ACE80/156 350-400kg/h
ASA/PMMA+PVC 880/1040mm 1.8-3.0mm ASS50/30+ACE92/188 500-550kg/h

Our service:
Ability to provide the customized plastic extrusion solutions;
Turn-key solution is pleased to be provided include plant layout and design, formula, production support etc;
Complete sales system covering the pre-sales, sales and after service jobs;
Professional sales team with local language speaking ability for English, Portuguese, Spanish, Turkish and Russian markets;
Commissioning & installation service in customer plant and free training to client labors.

In order to provide you the specific proposal, please advise:
Basic drawing of final product request to be provided;
Output capacity will be need;

Contact to ACEEXTECH: 
JIANGSU ACEEXTECH MACHINERY CO., LTD
Tel:+86-512 58620105
Fax:+86-512 58620107   
Mobile/hatsApp: +86 13962472339
Website:www.aceextech.com 
Add:No.18 Yuefeng Road, Nanfeng Town, Zhangjiagang City Jiangsu, China, 215600

 

The main advantage of the epc

1. The shape of casting size precision, good repeatability, has the characteristics of precision casting;

2. The casting surface finish high;

3. Cancel the sand core and core xiaohong, eliminated due to core, the core of casting defects and waste;

4. Out of box, not modulus, greatly simplifying the molding process, to eliminate the casting defects caused by modulus, tanks and waste;

5. The binder, water, dry sand molding without any additives, eliminated due to moisture, additives and binder caused by all kinds of casting defects and waste;

6. Greatly simplifies the sand processing system, the sand can be repeated use, all cancelled &industry sand preparation and waste sand treating section;

7. Shakeout extremely easy, greatly reduces the shakeout workload and labor intensity;

8. Castings without flash burr, make clear the burnish workload by more than 50%;

9. Can be set up in an ideal position reasonable shape of the riser, is not subject to classification, the restriction of traditional factors such as modulus, reduce the internal defects of casting;

10. Negative pressure casting, is more advantageous to the liquid metal filling and feeding, improved the casting organization density;

11. A combination of pouring, a box, greatly improving the casting craft production rate and production efficiency;

12. Reduce the machining allowance, reduces the machining cost;

13. Automatic assembly line production, easy to realize mechanization production line elasticity, can implement different alloy on a production line, different shape, different size of casting production.

14. You can cancel the draft Angle;

15. The use of metal die life can reach more than 100000 times, reduce the mold maintenance;

16. Reduced the dust, smoke, and noise pollution, greatly improved the working environment of foundry workers, reduce the pain

Dynamic strength, mainly men can become predominantly female industry;

17. Simplified the process operation, on the degree of skilled workers required is greatly reduced;

18. The shape of the parts is not restricted by the traditional casting process, the liberation of the mechanical design workers, to make it according to the using performance of the parts, free to design the ideal shape casting;

19. Can reduce the casting weight;

Reducing the production cost; 20.

21. Simplified the factory design, can reduce 30 ∽ 40% of investment in fixed assets, covers an area of area and construction area

30 ∽ 50%, reduce power consumption can reduce 20%; 10 ∽

22. The epc technology widely used, not only suitable for cast steel, cast iron, more suitable for cast copper, cast aluminum, etc.;

23. The Epc Casting process is not only suitable for simple geometry, more suitable for ordinary casting to attack rolled edge, core, geometric shape of complex castings;

24. The Lost Foam Casting process can realize microtremor state pouring, promote the formation of the special requirements of metallographic organization, to improve the inner quality of casting;

25. Combined on the dry sand casting, easy to take off the sand, temperature, therefore can make use of waste heat to heat

Richard.Especially high manganese steel castings water edge processing and heat resistant steel solid solution treatment, the effect is very ideal, can save a lot of energy, shorten the processing cycle;


26. The use of epc process, can according to melting ability, complete any size castings.



EPC Casting/Lost Foam Casting

Epc Casting, Lost Foam Casting

QINGYUN HUIHUANG EXACT CASTING CO.,LTD , http://www.sdhhcasting.com