For production of variety of classic shapes, such as colonial style in Brazil, bamboo style in China and European big wave
style which are consistent access to the customers; Bimetallic screw and barrel can meet 60-120phr high fill formula production
requirements.
Advantages:
   guarantee perfect solution;
♦  Co-extruder equipped with dehumidifying and drying system can be applied to produce PMMA/ASA composite material, which
  ensuresthe good performance and high quality of final product;
   surface adopts polish and electroplated treatment;
♦  Calibrator usually adopts 18-22couples cast aluminum module and each one is composed of bush and mandrel, completely Â
  occlusion, ensures the shape and size of the product, also cooling method adopts frozen cooling air which greatly improve Â
  cooling effect;
Work flow and detailed information:
Feeder | • To feed material into extruder; |
Extruder | • World famous brand electrical component such as Siemens,Schneider, ABB etc; • High torque gearbox with adopts NSK/SKF bearing; • Siemens/WEG original motor achieved global after service; • Bimetallic screw and barrel; • Intelligent PLC controlling system with human-friendly interface. |
Co-extruder | • World famous brand electrical component such as Siemens,Schneider, ABB etc; • High torque gearbox with adopts NSK/SKF bearing; • Siemens/WEG original motor achieved global after service; • Intelligent PLC controlling system with human-friendly interface. |
Flat die and feed block | • Coat hanger type • 5CrNiMo steel and P20 material • Apply to single layer and muti layer with top layer adopts PMMA/ASA co-extrusion • Support trolley is include |
Embossing roller | • Speed driving by frequency inverter • Compacting control by pneumatic • Offer the pattern on surface of product |
Calibration table | • Speed driving by frequency inverter • Calibrator usually adopts 18-22couples cast aluminum module and each one is composed of bush andmandrel, completely occlusion, ensures the shape and size of the product • Cooling method adopts both air fan and frozen cooling air which greatly improve cooling effect • Independent operation panel for convenient operation |
Cutting system | • Guillotine cutter ensuing flat and chip free cutting • Tracking cutter especially for thick and high filler product. • Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently |
Ridge tile calibrator | • Hydraulic driving • High quality cast aluminum material • Double station heating oven is include |
Stacker | • Stainless steel304 as touching material |
Main elements brand:
Technical Parameter:
Material | Width | Thickness | Extruder Model | Designed Output |
ASA/PMMA+PVC | 880/1040mm | 1.8-3.0mm | ASS50/30+ACE80/156 | 350-400kg/h |
ASA/PMMA+PVC | 880/1040mm | 1.8-3.0mm | ASS50/30+ACE92/188 | 500-550kg/h |
Our service:
In order to provide you the specific proposal, please advise:
Contact to ACEEXTECH:Â
JIANGSU ACEEXTECH MACHINERY CO., LTD
Tel:+86-512 58620105
Fax:+86-512 58620107Â Â Â
Mobile/hatsApp:Â +86 13962472339
Website:www.aceextech.comÂ
Add:No.18 Yuefeng Road, Nanfeng Town, Zhangjiagang City Jiangsu, China, 215600
Â
For production of variety of classic shapes, such as colonial style in Brazil, bamboo style in China and European big wave
style which are consistent access to the customers; Bimetallic screw and barrel can meet 60-120phr high fill formula production
requirements.
Advantages:
   guarantee perfect solution;
♦  Co-extruder equipped with dehumidifying and drying system can be applied to produce PMMA/ASA composite material, which
  ensuresthe good performance and high quality of final product;
   surface adopts polish and electroplated treatment;
♦  Calibrator usually adopts 18-22couples cast aluminum module and each one is composed of bush and mandrel, completely Â
  occlusion, ensures the shape and size of the product, also cooling method adopts frozen cooling air which greatly improve Â
  cooling effect;
Work flow and detailed information:
Feeder | • To feed material into extruder; |
Extruder | • World famous brand electrical component such as Siemens,Schneider, ABB etc; • High torque gearbox with adopts NSK/SKF bearing; • Siemens/WEG original motor achieved global after service; • Bimetallic screw and barrel; • Intelligent PLC controlling system with human-friendly interface. |
Co-extruder | • World famous brand electrical component such as Siemens,Schneider, ABB etc; • High torque gearbox with adopts NSK/SKF bearing; • Siemens/WEG original motor achieved global after service; • Intelligent PLC controlling system with human-friendly interface. |
Flat die and feed block | • Coat hanger type • 5CrNiMo steel and P20 material • Apply to single layer and muti layer with top layer adopts PMMA/ASA co-extrusion • Support trolley is include |
Embossing roller | • Speed driving by frequency inverter • Compacting control by pneumatic • Offer the pattern on surface of product |
Calibration table | • Speed driving by frequency inverter • Calibrator usually adopts 18-22couples cast aluminum module and each one is composed of bush andmandrel, completely occlusion, ensures the shape and size of the product • Cooling method adopts both air fan and frozen cooling air which greatly improve cooling effect • Independent operation panel for convenient operation |
Cutting system | • Guillotine cutter ensuing flat and chip free cutting • Tracking cutter especially for thick and high filler product. • Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently |
Ridge tile calibrator | • Hydraulic driving • High quality cast aluminum material • Double station heating oven is include |
Stacker | • Stainless steel304 as touching material |
Main elements brand:
Technical Parameter:
Material | Width | Thickness | Extruder Model | Designed Output |
ASA/PMMA+PVC | 880/1040mm | 1.8-3.0mm | ASS50/30+ACE80/156 | 350-400kg/h |
ASA/PMMA+PVC | 880/1040mm | 1.8-3.0mm | ASS50/30+ACE92/188 | 500-550kg/h |
Our service:
In order to provide you the specific proposal, please advise:
Contact to ACEEXTECH:Â
JIANGSU ACEEXTECH MACHINERY CO., LTD
Tel:+86-512 58620105
Fax:+86-512 58620107Â Â Â
Mobile/hatsApp:Â +86 13962472339
Website:www.aceextech.comÂ
Add:No.18 Yuefeng Road, Nanfeng Town, Zhangjiagang City Jiangsu, China, 215600
Â
The main advantage of the epc
1. The shape of casting size precision, good repeatability, has the characteristics of precision casting;
2. The casting surface finish high;
3. Cancel the sand core and core xiaohong, eliminated due to core, the core of casting defects and waste;
4. Out of box, not modulus, greatly simplifying the molding process, to eliminate the casting defects caused by modulus, tanks and waste;
5. The binder, water, dry sand molding without any additives, eliminated due to moisture, additives and binder caused by all kinds of casting defects and waste;
6. Greatly simplifies the sand processing system, the sand can be repeated use, all cancelled &industry sand preparation and waste sand treating section;
7. Shakeout extremely easy, greatly reduces the shakeout workload and labor intensity;
8. Castings without flash burr, make clear the burnish workload by more than 50%;
9. Can be set up in an ideal position reasonable shape of the riser, is not subject to classification, the restriction of traditional factors such as modulus, reduce the internal defects of casting;
10. Negative pressure casting, is more advantageous to the liquid metal filling and feeding, improved the casting organization density;
11. A combination of pouring, a box, greatly improving the casting craft production rate and production efficiency;
12. Reduce the machining allowance, reduces the machining cost;
13. Automatic assembly line production, easy to realize mechanization production line elasticity, can implement different alloy on a production line, different shape, different size of casting production.
14. You can cancel the draft Angle;
15. The use of metal die life can reach more than 100000 times, reduce the mold maintenance;
16. Reduced the dust, smoke, and noise pollution, greatly improved the working environment of foundry workers, reduce the pain
Dynamic strength, mainly men can become predominantly female industry;
17. Simplified the process operation, on the degree of skilled workers required is greatly reduced;
18. The shape of the parts is not restricted by the traditional casting process, the liberation of the mechanical design workers, to make it according to the using performance of the parts, free to design the ideal shape casting;
19. Can reduce the casting weight;
Reducing the production cost; 20.
21. Simplified the factory design, can reduce 30 ∽ 40% of investment in fixed assets, covers an area of area and construction area
30 ∽ 50%, reduce power consumption can reduce 20%; 10 ∽
22. The epc technology widely used, not only suitable for cast steel, cast iron, more suitable for cast copper, cast aluminum, etc.;
23. The Epc Casting process is not only suitable for simple geometry, more suitable for ordinary casting to attack rolled edge, core, geometric shape of complex castings;
24. The Lost Foam Casting process can realize microtremor state pouring, promote the formation of the special requirements of metallographic organization, to improve the inner quality of casting;
25. Combined on the dry sand casting, easy to take off the sand, temperature, therefore can make use of waste heat to heat
Richard.Especially high manganese steel castings water edge processing and heat resistant steel solid solution treatment, the effect is very ideal, can save a lot of energy, shorten the processing cycle;
26. The use of epc process, can according to melting ability, complete any size castings.
Epc Casting, Lost Foam Casting
QINGYUN HUIHUANG EXACT CASTING CO.,LTD , http://www.sdhhcasting.com